Finding the Perfect K20 Clutch for Your Swap

If you're currently knee-deep in a Honda build, you already know that picking the right k20 clutch is a single of those decisions that can make or break the particular driving experience. It's the literal hyperlink between all of that high-revving VTEC power plus the asphalt, and if you get this wrong, you're either likely to be slipping all over the place or dreading every single stoplight a person hit. There's nothing at all worse than completing a clean K-swap only to realize the particular pedal feels like a leg-press device or, conversely, that will it can't support the torque your brand-new setup is placing down.

Choosing a clutch intended for a K-series engine is a bit different than your own standard economy vehicle. These engines love to rev, and since they're often used in swaps—putting strength into chassis such as the EG, EK, or even Miatas and MR2s—the needs for the drivetrain may vary wildly. Whether you're just looking for a dependable daily driver or even you're building the dedicated track beast, you need in order to be honest with yourself about how you actually use the car.

End up being Real About Your own Power Goals

Before you begin clicking "add to cart" on the most aggressive-looking six-puck clutch you could find, you've got to sit down and figure away what your real horsepower and rpm numbers are. Many people over-clutch their own cars. It's a common mistake. These people think, "Well, I would turbo it three years from now, therefore I'll buy the Stage 4 clutch today. "

Honestly, that's a recipe with regard to a miserable go. A heavy-duty race clutch within a normally aspirated, 210-horsepower K20 is just overkill. It makes the car harder to drive smoothly, adds unnecessary wear to your thrust bearings, and usually results within "chatter"—that annoying shuddering feeling when you're looking to pull apart from a cease. If you're remaining N/A with just the basic bolt-ons, a high-quality Stage 1 or even the heavy-duty OEM-style clutch is usually sufficient.

On the flip side, in case you are actually running increase, torque is the particular number that issues. The K20 will be famous for making decent power, yet once you toss a turbo directly into the mix, that torque curve surges. You need the pressure plate that will can clamp straight down hard enough to prevent the disc from sliding when the particular boost hits within third gear. This particular is where you start looking at reinforced organic discs or ceramic puck styles.

The Trade-off Between Daily Ease and comfort and Grip

Whenever we talk regarding a k20 clutch , we're usually managing two things: friction material and pressure plate stiffness.

Organic Discs

An organic disk is what you'll find in almost every factory car. It's smooth, it's silent, and it enables for lots of "slip, " which sounds bad but is usually actually what makes an automobile easy to drive in visitors. It enables you to feather the pedal therefore you don't resemble a student driver every time the light turns green. For the daily-driven K20, a good upgraded organic disk with a somewhat stiffer pressure plate is normally the special spot. It'll deal with the occasional redline pull without complaining, yet your left leg won't be shaking by the period you receive home.

Puck-Style Discs

Then you've obtained your puck clutches (3-puck, 4-puck, or 6-puck). These make use of ceramic or metal materials that "grab" rather than "slip. " They're designed to handle high heat plus serious torque. The particular downside? They're frequently like an on/off switch. There's really little middle terrain. You're either within gear or you're stalled. While they're essential for high-horsepower drag or float builds, they can be pretty obnoxious for getting groceries.

Don't Ignore the Flywheel

While you're swapping out your k20 clutch , you're almost certainly likely to be looking from the flywheel too. This is where the character of the engine really shifts. The stock K20 flywheel is relatively large, which helps preserve momentum between changes and makes the car easier to start smoothly.

A lightweight chromoly or even aluminum flywheel, nevertheless, allows the engine to rev upward (and drop down) much faster. It makes the car experience way more responsive, almost like a bike engine. But remember, because there's less rotational mass, you need to be a little bit faster along with your footwork. If you go too light on a street car, you will probably find the RPMs shedding so fast in between shifts that the particular car feels jerky. Personally, I think a mid-weight crmo steel flywheel is the perfect middle ground intended for a K-series—it offers you that snappy throttle response without making the car the nightmare to generate in stop-and-go traffic.

The "While You're In There" List

Replacing a clutch is a lot of work. You've got to drop the subframe in many K-series cars or at least draw the transmission away from the stop. Because it's this type of pain to get to, you should never simply replace the disk and call it a day.

First, always replace the throwout bearing (also called the particular release bearing) plus the pilot bushing. These are cheap parts, but if they fail, a person have to do the entire job almost all over again. I've seen so many people try to conserve $40 by reusing an old keeping, only to possess it start squealing two weeks later. It's not well worth the headache.

Second, check your rear main seal. This is actually the seal upon the engine unit at the rear of the flywheel. In case it's even slightly damp or leaking oil, replace it now. If essential oil gets on your brand-new k20 clutch disc, it's ruined. The oil can soak into the friction material, lead it to slide, and you'll become buying another clutch before the 30 days has gone out.

Lastly, check out your clutch master and slave cylinders. K-series hydraulic systems are usually pretty robust, but a stiffer-than-stock pressure plate puts more stress on these components. In case your servant cylinder is outdated, that extra stress might be the thing that finally makes this pop.

Busting It In Correctly

I know, I know—you just spent all weekend break under the vehicle and you would like to see exactly what that VTEC seems like. But you've have got to be patient. Most clutch manufacturers recommend a break-in time period of about 500 miles of city driving.

"City driving" is definitely the key phrase there. Pulsing the clutch through adjustments and starts is what heat-cycles the particular material and allows the disc plus the pressure plate to mate flawlessly. If you just hop on the road and drive five hundred miles in fifth gear, you haven't broken in something. You've just lost half a tank of gas. Miss the break-in, plus you risk double glazed the disc, which usually permanently reduces its holding capacity. Consider it easy intended for the first week; your wallet will certainly thank you afterwards.

Final Ideas on the K20 Setup

At the end of the day, the best k20 clutch is definitely the one that matches your generating style. Don't let the guys on the forums speak you into the twin-disc setup if you're just cruising to car meets and doing the particular occasional mountain run. A well-chosen, top quality single-disc kit will certainly offer plenty associated with grip and keep the car enjoyable to drive.

The K-series is among the best four-cylinders ever made. It deserves a drivetrain that lets you enjoy every single bit of the eight, 000 RPM shout without making you regret your life options every time you hit a traffic jam. Be truthful with regards to your power objectives, don't skimp on the "while you're in there" components, and take those break-in period seriously. Do that, and your K-swap will end up being exactly what it's supposed to become: fast, reliable, plus a total boost to drive.